QA Partnership

QA program
Verify product specifications and provide consultancy on safety requirements and legal regulation.....etc.

Six Sigma training program
Wilfond consultants are certified Six Sigma Black Belt who participated in the pioneering effort to implement Six Sigma at big corporations. Six Sigma is a systematic tools to help you and your supplier to better measure and control operation to realize financial benefit.  Wilfond consultants have proprietary implementation model for Small and Medium size business to implement six sigma at affordable cost either at your site or supplier site.  Such service will provide you with greater assurance to prevent and minimize cost of failure.  We could help you to develop your supplier to provide you with reliable and timely products over longer term.  We are your partner in the journey of continuous improvement.

Factory assessment & quality system evaluation
Verify the capability of supplier to meet client's required contract condition and access the supplier's quality system up to client's requirements.

Inspection sampling
Provide independent and integrated inspection and quality assurance for importers for imports and buyers, substantiating the pre-specified condition before shipment and minimizing risk of rejected shipment upon arriving destination ports.

Inspection Services

Initial Production Check (IPC)
Check on the quality of component, materials, and finished products against client' specification and type samples when 10% of the order has been produced.
Permits timely corrections and improvements.

During Production Check (DUPRO)
Evaluate the average product quality when at least 30-50% of the order has been completed.
Verify if the corrective actions suggested during IPC are implemented.

Final Random Inspection (FRI)
A detail visual inspection on randomly selected finished products to ensure quality, quantity size / dimension, color and packaging conform to specifications and type samples. On site test(s) may be taken place when appropriate.
The inspection is carries out when the total consignment is completed and least 80% export packed

Loading Supervision

To ensure that the goods being shipped are those check at the final random inspection.
Containers are secured with the Special Locker to seals after loading to reduce the high risk of product substitution.

Guidelines For Inspection

Defect Classification
Major :  A defect that is likely to result in failure, reducing the usability of the product and obvious appearance defects affecting the sale ability of the product.

Minor :  A defect that does not reduce the usability of the product, but is nevertheless a workmanship defect beyond the defined quality standard.

Acceptable Quality Level (AQL)

The AQL is the maximum percent defective that, for purposes of samples inspection, can be considered satisfactory as a process average. Different AQL may be designated for different defects such as major and minor defects. The AQLs should be agreed upon between buyer and supplier before the start of production.

The following AQLs are recommended unless otherwise instructed by the client:

 

High Price Articles

 Medium to Low priced Article

For Major defects

AQL 1.0

AQL 1.5

For minor defects

AQL 2.5

AQL 4.0

Acceptable Quality Level (AQL) sampling inspection method has been proven to be accurate over a long run. However, the quality level merchandise at the destination is generally lower than the pre-shipment inspection results. This may be due to transport, handling, change in environment and reliability problems. Buyers are therefore advised to take this into consideration when deciding the AQL level.

AQL Table : ANSI / ASQC standard Z1.4-1993 Sampling Plan (equivalent to MIL-STD-105E, BS 6001, ISO 2859) Single sampling Plans for Normal inspection

Samples Size Code Letters

Acceptable Quality Levels (AQL)

 

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